Why do I need a generator repair guide?

Because when you need your Generator, you need it working now! The guide will take you step-by-step to get it fixed fast! Includes troubleshooting and Generator repair instructions. If you need further help you will be given the opportunity in the Interactive Repair Guide to open a Support Ticket with our Engineering Team.

How do you keep a generator from exploding?

To reduce the possibility of fire or explosion, be careful when working around gasoline. Keep cigarettes, sparks and flames away from all fuel‐related parts. Rotor or Engine only Removal: When removing the rotor only, it is usually much faster to remove the engine from the generator chassis.

How do you reassemble a generator muffler?

Slide tank from the generator chassis. Be sure to turn fuel off and remove the fuel line from the tank first. Place tank in a safe location away from any possible damage until reassembly is needed. Next remove the muffle mounts, guards header nuts, and the muffler. Secure the fasteners in a container to prevent loss.

How do I replace a wire tie on a generator?

Secure the fasteners in a container to prevent loss. Next remove the round yellow cover on the generator assembly. (2 -7 mm socket bolts) Locate the brush assembly at about the 12 o'clock position. Remove the wire tie on the main harness for more flexibility. There is plenty of space for the wires without the wire tie being replaced.

How do you remove a gas tank from a generator?

Remove the gas tank by removing the four corner bolts and end bar (2 bolts) on fuel knob side of the generator. Slide tank from the generator chassis. Be sure to turn fuel off and remove the fuel line from the tank first. Place tank in a safe location away from any possible damage until reassembly is needed.

How do you remove a brush holder from a generator?

However, it is recommended to remove the brush holder assembly since failure to remove it can result in broken brushes. Remove the gas tank by removing the four corner bolts and end bar (2 bolts) on fuel knob side of the generator. Slide tank from the generator chassis. Be sure to turn fuel off and remove the fuel line from the tank first.